Square Taper to Hollowtech II

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I had a problem with my square taper crank arm coming loose and getting trashed by the crank spindle.

These new-fangled Hollowtech II whiz-bang cranksets can be found on the Internets for cheap, as 3×9 drivetrains are no longer fashionable.

Floor Boards

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A toolbox isn’t very useful without a floor. Having never put a floor in a box before, I consulted my book, and came away with the following sage wisdom:

You should make all your bottom boards interlock in some way – butt joints are a Bozo No-No. You can use a simple ship-lap joint[…] Or you can do things the proper way and use a tongue-and-groove joint on your bottom boards.

— Christopher Schwarz, The Anarchist’s Tool Chest

I decided to try ship-lap boards because I don’t have a tongue-and-groove plane. I don’t have a rabbet plane either, but I saw people on the YouTubes who said you could make rabbets with just a chisel and a router plane. This technique appealed to me because I’m left-handed, and both tongue-and-groove planes and rabbet planes seemed to be made for right-handed people. Router planes are ambidextrous.

RouterPlane

RouterRabbet

I found one on Ebay that looked especially pretty, so I bought it. As far as I can tell, this is a type 7, meaning that it’s somewhere between 107 and 109 years old. After a bit of trial and error, and a number of goofed up boards, I made some passable rabbets by this laborious method.

I decided that this was not a fun use of my time, so I bought a rabbet plane.

RabbetPlane

I had to get used to doing things right-handed, but I managed. I still had a hard time keeping everything square, but I produced some ship-lapped floor boards for my box. A rabbet plane is much faster than banging things out with a chisel.

Shiplap

I got everything fitted and spaced out the way I wanted, and then I got to use my fancy new cordless drill to pre-drill some nail holes.

drill

Now that my tool box has a floor, it seems likely that I’m going to have to start over and make a bigger one. I’m accumulating tools faster than I can build a home for them.

Base Trim Travails

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The plan for my dovetailed box calls for a base trim. So, I set out into the garage to see if I could build a baseboard.

ripping

The first order of business was to rip my boards into narrower widths. The mighty “Keystone Defender” rip saw does a nice job, despite my inability to saw a straight line.

planing

My general incompetence as a sawyer necessitated a great deal of cleaning up with the jack plane. But I finally had some boards in the proper width.

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chiseling

Then, I laid out, sawed, and chiseled out the tails and pins for two of the corners of the box.

falsehope

I put one corner together, and planed it smooth, and was generally feeling very satisfied with my work, but I had a great deal of trouble getting the second corner to come together. Then it dawned on me that I had some things backwards.

stupid

Somehow, I managed to get things turned around, and made a ziz-zag kind of thing instead of a box-shaped rectangular thing. Because this trim has to fit the box exactly, There was no real remedy for this situation. I had to start the whole thing over.

So, I started over. I ripped, and planed, and laid out, and sawed, and chiseled, and fit, and smoothed all over again. But, this time I marked my wood with a “cabinet maker’s triangle” to keep things lined up correctly.

basetrimdone

After a great deal of monkeying around, my box now has some base trim.